Company intro
Group History
CoGri Korea Promise
Large Pour Flooring Solutions
 LP-SOG
 JF-SOG
 SR-SOP
Superflat Flooring Solutions
 SF-LG
 SF-FT
 SF-LS
Special Flooring Solutions
 TP-FS
 PS-FS
 CS-FS
 AC-FS
News update
Newsletters
FAQ¢¥s
6.   11
Specification
Design
Construction
Maintenance
What is a S.O.G?

A Slab on Grade (S.O.G) otherwise referred to as a Ground Supported Slab can give the Client substantial benefits in speed of construction, cost and performance when compared to Piled Slabs.  However the soil must be appropriate and able to support the slab loads without excessive or differential settlement.  (Traditional SOG floors were continuously reinforced with two layers of reinforcement and sometimes incorporated Saw Cut Joints.  In fact the amount of reinforcement means that the saw cut joints are redundant and will just lead to higher maintenance costs.)  Do we need to include this???   


SOG¡¯s based on modern design codes are designed using Plastic Analysis.  Nominal reinforcement in the form of Steel Fabric or 20-25 Kg/ m3 of Steel Fibres is required to provide adequate post-crack ductility or toughness.  The slab is designed with Free Movement Joints and Induced (Saw Cut) Joints to accommodate Thermal Contraction and Drying Shrinkage.  This means that with careful design and construction the slab should have minimal or no cracks.  

Is my Soil suitable for a S.O.G?

Good Question!  Soil (Sub-Grade) requirements for SOG¡¯s are often misunderstood and can lead to serious slab defects.  Generally a SOG requires soil that could be described as reasonable.  The K-Value (or Modulus of Sub-Grade Reaction) is in effect a measure of the Sub-Grades Stiffness and is used in the design of SOG¡¯s.  For a SOG it is generally recommended that this should be a minimum of 0.035 N/ mm3, and this should ideally be proven with a Plate Bearing Test.  The actual K-Value has a small influence on the required slab thickness. 


However soil at deeper levels below the ground surface have the most significant effect on the long term settlement of the slab, therefore it is always recommended that the Client engage a Specialist Soils Engineer to review the soil conditions and if in doubt to estimate the anticipated long term or differential settlement.  It is important to note that Soil Bearing Capacity (KN/ m2) is not a factor used in the design of modern SOG¡¯s – Bearing Capacity is used for the design of Foundations and Raft Slabs, not concrete pavements!

What are the requirements for the Sub-Base?
The Sub-Base is critical for a SOG to perform as designed.  The Sub-Base provides a good solid working platform and is designed to evenly transfer the load from the slab to the Sub-Grade below.  The material must be a granular, well graded material (typically crushed stone) with sufficient fines to provide a smooth and well closed surface.  The Sub-Base should typically be 200 mm for warehouses and must be constructed to a tolerance of +0, -25 mm of Slab formation level and as flat as possible in order to prevent restraint to the Shrinkage in the slab - which may result in cracking.  The Sub-Base must be well compacted until free from movement under compaction plant and the finished surface should be free from ruts, cracks, loose material and ridges.  You should beware of the Sub-Base tolerance specified by the Flooring Contractor as some are using a tolerance of +/- 15 mm instead of +0, -25 mm, which will have a significant effect on the thickness and therefore safety of the slab. 
Can I change the slab design to a Steel Fibre Reinforced Slab on Piles (SR-SOP)?
Where weak soil requires a Piled Slab, the use of good quality Steel Fibres in place of traditional reinforcement offers major benefits in speed of construction, slab performance and construction programme.  However specialist design and construction methods are required.  For a safe, cost-effective design with low risk the pile spacing must be between 3.0 and 5.0 m.  The Client should take special care with designs incorporating both Steel Fibres and reinforcement as this has resulting in major defects in the past.  The Engineer/ Architect should also note that a portion of the slab load will need to be supported by the Edge Beam or internal columns.  Due to the specialist nature of the design it is critical that the Flooring Contractor is involved as early as possible in the design stage of the building. 
What is the function of the Steel Fabric?
For a SOG, the Steel Fabric is considered as secondary (non-structural) reinforcement, with a typical area of 0.1 to 0.125%.  As the slab is designed with careful joint layouts in order to prevent any cracking, the reinforcement is not designed to prevent cracks but only to provide some control of crack width in the event of a crack occurring.  Due to the purpose and small quantity of this Steel its position in the slab is not important and it is therefore placed in the bottom of the slab with 50 mm cover, for ease of construction.  However it is important to note that Steel Fabric does provide additional load transfer of up to 10% across saw cut joints, whereas Steel Fibres cannot provide this at low dosages. 
What Design Guarantees can you provide?
CoGri Korea has in-house design expertise and provides its Clients with safe designs based on confirmed loadings and a good understanding of Logistics systems.  However it is generally advisable that the Clients Engineer/ Architect understands the SOG design and provides appropriate design endorsement.  For Steel Fibre reinforced slabs, the Steel Fibre supplier will provide detailed calculations which should be covered by a substantial design indemnity insurance policy.  CoGri Korea will give you ¡®peace of mind¡¯ and will not take any risks with your flooring. 
 01